Mercedes-Benz Citaro hybrid

Mercedes-Benz Citaro hybrid
SBS Transit Mercedes-Benz Citaro hybrid (SG4004B)
Manufacturer EvoBus GmbH
Years in operation 2020 – 2021 (Trial)
Operator SBS Transit
Length 12.1 metre
Engine Mercedes-Benz OM 936 h
Transmission Voith DIWA 854.6
Accessibility Low Floor & Wheelchair-accessible
Emission Standard Euro VI (SCR+EGR)

The Mercedes-Benz Citaro hybrid is a low-floor, twin-axle, diesel-hybrid city bus built by Mercedes-Benz and EvoBus GmbH. First unveiled in 2017, the mild hybrid bus pairs the existing diesel engine with a supercapacitor for reduced fuel consumption.

One unit of the Citaro hybrid was brought into Singapore in 2019. The demonstrator unit was registered to SBS Transit as SG4004B under a Special Purpose License. As part of revenue service trials, the bus is authorised for deployment on bus Services 93 and 272 from 9 March 2020 to 8 March 2021 (both dates inclusive).

On 13 March 2020, the bus made its revenue service debut on Bus Service 272. The bus later continued the second phase of its trial on Bus Service 93, starting on 21 September 2020.

The diesel version of the Mercedes-Benz Citaro is covered in this article.

Singapore Background:

The Citaro hybrid (stylised with a lowercase ‘h’) belongs to Mercedes Benz’ popular Citaro range of city buses. Over 55,555 Citaro buses have been built from 1997 to 2019. Excluding the Citaro hybrid, all Citaro buses in Singapore are of the Euro V Diesel version. These buses are manufactured in Mannheim (Germany) and shipped completely built-up (CBU) to Singapore. Citaros are also offered with CNG engines, and as diesel-hybrid, CNG-hybrid or full-electric vehicles.

First introduced locally in 2010 by SMRT Buses, and with follow-up orders by SBS Transit, the Citaro is among the most common bus models in Singapore (at around 1000 buses) with deliveries from 2011–2016, later further increased by the Land Transport Authority (LTA). Starting in 2016, these buses were also leased to other operators under the Bus Contracting Model.

Technical Information:

The Citaro hybrid was first unveiled at Busworld Europe 2017. As a mild hybrid vehicle, it was designed to hone the internal combustion engine for maximum efficiency with minimal modifications. The hybrid technology is offered as a piece of optional equipment for its existing Citybus range (both diesel and gas engines). Being lightweight and technically straightforward, the space-efficient design required little modifications to the interior and exterior of the bus.

As the hybrid system assists the combustion engine only during periods of high power demand, output and torque figures for the bus remain unchanged. Supercapacitors serve as the temporary power storage units, which are ideally suited to the continuous quick changeover between charging and discharging that occurs when stopping and pulling away again in typical city bus operation. Braking to a stop from a speed of 50 km/h just once is enough to recharge the power storage units in the Citaro hybrid.

An earlier version of the hybrid drivetrain offered for the Citaro, called the Mercedes-Benz Citaro BlueTec Hybrid, was first introduced in 2007, utilizing a series hybrid drivetrain.

The Citaro hybrid:
Citaro hybrid layout (Mercedes-Benz brochure)
Citaro hybrid layout (Mercedes-Benz brochure)

The Citaro hybrid employs a mild-hybrid system where the electric motor is mounted in-between the internal combustion engine and transmission. It acts as a generator to recover energy during braking and coasting phases.

In addition, the hybrid system assists the diesel engine during acceleration (i.e. boost phase) in two ways: by delivering traction power directly to the drivetrain via the electric motor, and by powering the bus’ 24-volt electrical auxillaries, thus temporarily not requiring the use of the engine-driven alternator. Hence, the engine is less strained during acceleration, reducing fuel consumption by up to 8.5%.

The energy store for the hybrid system consists of roof-mounted supercapacitors, which are well-suited for quick charging and discharging. Unlike full-hybrid vehicles, mild hybrids like the Citaro hybrid are incapable of electric-only propulsion. The hybrid drive adds just 156 kg to the vehicle’s weight, which is a fraction of the weight of other electric drive systems.

Finally, the electric motor in the Citaro hybrid does not serve to increase the maximum power, but to complement the engine during its peak performance phases. The output and torque of the new Citaro hybrid remain unchanged compared to a combustion-engine Citaro of the same type and rating, and the engine speed of the combustion engine is not reduced in the boost phase.

A key benefit of the compact and technically-straightforward design of the supplementary hybrid drive is that it takes up little space, so the vehicle’s outer contours remain unchanged, as does the interior – there is no loss of passenger seating. The only change is a modified maintenance hatch in the floor area.

The mild-hybrid system thus differs from the series- and parallel-hybrid diesel-electric buses that were previously trialled in Singapore. The Volvo B5LH, of which 50 units were procured by the Land Transport Authority and entered service in 2018, employs a parallel hybrid system similar in drivetrain layout to the Citaro hybrid, but paired with a much more powerful electric motor and chemical battery storage. The Volvo hybrid is also able to move under electric power independently of the diesel engine.

Citaro hybrid Volvo B5LH
Engine Output 220 kW @ 1800 rpm
1,200 Nm @ 1200-1600 rpm
177 kW @ 2200 rpm
900Nm @ 1200-1600 rpm
Motor Output 14 kW / 220 Nm max 120 kW / 800 Nm max

Mercedes-Benz O530 Citaro C2 hybrid

One demonstrator unit of the Mercedes-Benz Citaro hybrid (Chassis Number: WEB62801923137719) was brought into Singapore for trial, on loan from Daimler South East Asia. The vehicle is not owned by the LTA, who made no further hybrid bus purchases beyond the initial batch of Volvo B5LH buses.

The bus bears the registration number SG4004B. As cited within the Road Traffic (Authorisation of Use) Notification 2020, SG4004B is permitted to operate on Bus Services 93 and 272, both of which are operated by SBS Transit. The authorization is valid from 9 March 2020 to 8 March 2021 (both dates inclusive).

The bus commenced revenue service on 13 March 2020, and is currently based out of Ulu Pandan Bus Depot.

Basic Technical Specifications
Engine Mercedes-Benz OM 936 h, 7700cc
Power/torque rating of 220 kW (299 hp) @ 1800 rpm (80/1269/EEC)
Torque rating of 1,200 Nm @ 1200–1600 rpm
Emissions control Euro VI-compliant
BlueEFFICIENCY Power, BlueTec® SCR diesel technology (with EGR), common-rail fuel injection system. Requires diesel exhaust fluids such as AdBlue.
Motor / Energy Store Mercedes-Benz Integrated Starter-Alternator (ISG)
Electric motor rated at 14 kW /220 Nm maximum output
Acts as a generator to recharge supercapacitors during deceleration
Two modules of 16 double-layer capacitors; roof-mounted
Transmission Voith DIWA 854.6
Bodywork Integral bus design. Built by EvoBus in Mannheim, Germany.
EDS Gorba imotion LED.e TOPSMART
Orange LED Matrix design. Luminator Basic driver controller.
PIDS LAWO INFOtainment Passenger Information Display System (PIDS)
One interior-facing unit (SMART 29”), one exterior-facing unit (SMART 35.8”)
Driver Assistance TNT Surveillance T-Guard
– Forward collision warning system (T-FA Front Alert Camera)
Anti-Fatigue system (T-DA Driver Alert Camera)
Mercedes-Benz
– Side collision warning system (Sideguard Assist)
– Emergency braking (Preventive Brake Assist)
Passenger Capacity Seating: 28 | Standing: 65 = 93 total
Not including 2 foldable seats, 2 wheelchair bays
Additional Specifications Konvekta UltraLight 800 roof-mounted air-conditioning
iris IRMA MATRIX Automatic Passenger Counting System (Entrance & Exit doors)
City Star Eco seats
Schaltbau Bode doors: Leaf doors (entrance); Sliding plug doors (exit)
USB Charging Ports

Bus Services 93 and 272 are currently served by Volvo B5LH hybrid buses, which entered service in December 2018. The allocation of SG4004B to these services reflects the possibility that SBS Transit (or LTA) is looking to compare the operational performance of both buses.

In compliance with LTA requirements, new public buses come fitted with a Passenger Information Display System (PIDS) comprising LED text displays, LCD display screens (interior- and exterior-facing), and interior speakers. An Advanced Driver Assistance System (ADAS), driver fatigue detection system, high-definition CCTV cameras, and passenger counters at entrance and exit doors of the bus are just some of the additional specifications required by LTA.

The Mercedes-Benz Citaro hybrid is of the second-generation design (also known as the Citaro C2) which was launched in 2011. Older Citaro models in Singapore are of the first-generation design (2005/2006-facelift).

Exterior:

Mercedes-Benz Citaro buses are offered as integral buses, completely-built-up by EvoBus GmbH (a Daimler AG subsidiary) in Mannheim, Germany.

The Citaro is designed with its drivetrain components flushed to the left of the chassis, which accommodates a full-low-floor design. A third door at the rear is only possible for left-hand-drive buses—the left side is occupied by drivetrain components, and the Citaro was primarily designed for the left-hand-drive market.

The engine cooling package is mounted vertically at the rear left side of the bus, which occupies two seats at the rear of the bus. Apart from the air conditioning unit, the roof of the bus houses the supercapacitors, which are the primary energy storage medium for the hybrid drive system.

The bus is painted in LTA’s standardized Lush Green base livery, with the roof in white. Exterior decals promote the bus as an “all-new Citaro Super Cap Hybrid”.

Interior:

The bus features 28 permanent seats. Being a low-floor bus, the bus offers step-free access from entry/exit doors until the last row of seats.

Like most single-deck buses in Singapore, the Mercedes-Benz Citaro hybrid is configured with two doors: an entrance door at the front, and an exit door in the middle. The entrance doors are conventional inward-swinging leaf doors, while the exit doors are outward-swinging sliding plug doors.

Mercedes-Benz’s proprietary City Star Eco seats are paired with Yellow-Green seat covers. Unlike most buses in Singapore, both priority and non-priority seats come in the same colour tone, rather than being differentiated by colour. The front wheel arch seats are formed with fabric laid down directly onto moulded bodywork panels.

The front portion of the bus is laid out in three-abreast seating, and priority seat stickers are affixed to the side walls. Designated priority seats occupy all seats between entry and exit doors, with the exception of both forward-facing seats above the front wheel arch.

As part of new LTA requirements, the bus features two wheelchair bays; one located opposite the exit door (“right-side”), and the other just forward of the exit door (“left-side”). They each accommodate one passenger-in-wheelchair (PIW), and have foldable seats incorporated into the wheelchair backrest to offer more seating when not occupied by PIWs.

Grab poles and handgrips are located on both sides of the aisle. Nearly all seats are also fitted with hand grips to provide commuters with additional support. Metal stanchion poles and handlebars are smooth-textured and coated in bright yellow.

Bus stopping bell-pushes are located around the bus cabin, mounted to stanchion poles. Emergency hammers are located on pillars in-between windows.

The rear section of the bus sits four abreast in forward-facing and rear-facing seats. The rearmost row seats just three, as ​cabin space is taken up by the vertical cooling package mounted on the rear left side.

Unlike the older Production Batch Citaro buses, the rear underfloor components no longer protrude into the passenger cabin, and hence the leftmost facing seats are no longer raised with respect to other rear seats.

Driver’s Compartment

The ergonomic Citaro driver’s cab features a fully-adjustable steering wheel and dashboard, with frequently-operated controls within easy reach. A multifunction steering wheel places additional selector buttons on the steering wheel.

The turquoise display unit on the bottom left is the New Onboard Bus Equipment (NOBE) fare collection system controller. Above the NOBE is the Trapeze Common Fleet Management System (CFMS) display unit. The gear selector and door controls are on the left side of the dashboard, with the handbrake lever on the right of the driver. A CCTV monitor, located above the driver, assists with monitoring of the surroundings. The Electronic Display Sign (EDS) controllers are co-located with the CCTV monitor above the driver.

The Mercedes-Benz Citaro hybrid bus comes equipped with the Golden Eye Driver Anti-Fatigue System, supplied by TNT Surveillance. The camera unit is installed on the top of the dashboard. More driver assistance features are elaborated on later in this article.


Continued on Page 2:
  • Additional Features
    • USB Charging Ports
    • Passenger Information Display System (PIDS)
    • Wheelchair Bay
    • Collision Avoidance System
    • Passenger Counter
  • Gallery
  • Contributed Photos

45 thoughts on “Mercedes-Benz Citaro hybrid

  • 15 October 2020 at 7:55 PM
    Permalink

    Yes,Hopefully 200-300 units to replace Euro4 KUBs and Batch 1 OCs..150 units of Enviro500 Hybrid to replace B9TL CDGE,And 100 units of MAN Hybrid bendy for suppliment feeder usage

    Reply
  • 7 October 2020 at 9:27 AM
    Permalink

    This is a very good bus, the engine noise is not too loud and the seats are comfortable. I hope LTA buys this in large numbers to replace those KUBs and OC500LEs in future and set aside several units in SK-HG, Gali Batu, Woodlands and Bedok packages to kick start the push towards clean energy buses.

    Reply
  • 3 October 2020 at 9:36 PM
    Permalink

    I really like this bus so much. On 30 September which is this Wednesday, I board this bus from Eunos Bus Interchange. At that time, this bus is deployed to bus service 93. On the journey to Harbourfront Bus Interchange, I am impressed by the design and comfort inside the bus. Low engine noise and erogonomical design of the seats make me really so delighted that I don’t even want to get out of the bus at all! Hope the LTA will consider purchasing more of this type of bus because I really like Mercedes Benz buses.

    Reply

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