ST Engineering Retrofitted Electric Bus (MAN A22)

ST Engineering Retrofitted Electric Bus (MAN A22)
ST Engineering Retrofitted Electric Bus Side (Photo: LTA)
Manufacturer MAN (chassis); Linkker (drivetrain)
Bodywork MAN Lion’s City Hybrid (Gemilang Coachworks)
Years in operation 2020 —
Operators TBA
Technical Data
Length 12 metre
Powertrain Linkker LinkDrive
Battery 177.5 kWh LFP
Accessibility Low Floor
Emission Standard Zero tailpipe emissions

The ST Engineering Retrofitted Electric Bus is the product of an electric bus conversion project undertaken by ST Engineering and Linkker on an existing MAN A22 (Euro V) bus. Initiated by the Land Transport Authority (LTA) in 2017, the project is a proof-of-concept to determine the feasibility of converting existing diesel buses to electric buses.

Only one unit of this bus has been produced, registered SG3100M. It is fitted with the Linkker LinkDrive conversion kit. A similar electric driveline was fitted to the ST Engineering/Linkker Electric Bus (Linkker 12 LF), of which LTA procured 20 units.

As for the MAN A22 platform, a total of 734 MAN A22 buses were brought in by SMRT Buses between 2010 and 2016, built to Euro V specifications. All units are bodied by Gemilang Coachworks of Malaysia. Another MAN A22 concept bus, the 3-door MAN Lion’s City SD Concept Bus (now LTA Smart Bus), was also a project undertaken by ST Engineering.

Main article: MAN A22

Backgroud:

ST Engineering’s 2017 Annual Report first revealed that the company was awarded an LTA tender to retrofit a single-deck electric MAN bus as a proof-of-concept. The tender is believed to be a closed tender, with LTA not making any references to the tender within its annual reports published in that period.

The retrofit project was done in cooperation with Finnish electric bus manufacturer Linkker, who ST Engineering worked with to bring its electric bus technologies into the Singapore market. ST Engineering is currently an authorised distributor of Linkker right-hand drive electric buses in the Asia-Pacific region, with a partnership inked in 2017 and Linkker cited as an “Original Equipment Manufacturer (OEM)”.

As for the bus, SMB3075A was selected for the conversion. The bus is a former Euro V MAN NL323F bus (Chassis no.: WMAA22ZZXD7001880) bodied with the MAN Lion’s City Hybrid bodywork assembled by Gemilang Coachworks. First registered to SMRT Buses on 2 September 2013, it was removed from revenue service from February 2018 and laid up, which indicated that the bus would be taken out of service for a prolonged period of time (during which it is exempted from road tax). It bore SMRT’s beige livery at launch before being repainted to SMRT’s pixel livery.

SMB3075A was shipped from Singapore to Turku (Finland) for the modification work, where it was retrofitted with the Linkker LinkDrive retrofit kit, a conversion kit based off Linkker’s own electric drivetrain. The main subsystems of the conversion kit are the traction system, battery system, power distribution unit, vehicle control system, charging connectivity system and driver’s work place upgrade. Linkker conversion kits are also made for other bus types.

Apart from this project, ST Engineering (Land Systems) is also working with Linkker on various projects such as the STE-Linkker Autonomous Electric Bus, and the fulfilment of 20 single-deck electric buses procured by LTA expected for delivery in 2020. The company was one of three successful tenderers, the others being BYD and Yutong, who will deliver a combined 60 electric buses between 2019 and 2020.


ST Engineering Retrofitted Electric Bus

The sole ST Engineering Retrofitted Electric Bus (formerly SMB3075A) was re-registered as SG3100M in October/November 2019. As of 11 November 2019, the bus is still registered under SMRT Buses Ltd (former operator of SMB3075A) with a non-user lay-up status.

Electric drivetrain components are supplied by Linkker (branded as LinkDrive).

Basic Technical Specifications
Dimensions Length 12.0 m; Width 2.55 m; Height 3.34 m. Unladen weight 11,990 kg.
Driveline Linkker LinkDrive electric driveline
Electric Machine Danfoss Editron EM-PMI375-T800-1600
Permanent Magnet assisted Synchronous Reluctance Motor (dual inverter)
Continuous power/torque of 139 kW / 828 Nm
Maximum power/torque of 231 kW / 2100 Nm
Battery Lithium Iron Phosphate batteries (177.5 kWh)
Opportunity charging via inverted pantograph (Oppcharge) with secondary CCS2 plug-in charging capability
Up to 450 kW DC charging input
Up to 130 km range, depending on operating scenarios
Bodywork MAN Lion’s City Hybrid (Built under license by Gemilang Coachworks)
‘EcoRange’ aluminium bus body, full-low-floor layout
EDS Mobitec MobiLED, orange LED matrix design
Passenger Capacity 35 seating + 56 standing = 91 total
Additional Specifications Onboard Telemetry System
Fire suppression system in battery compartments
Stroller Restraint System

It is noted that the retrofitted electric bus has opted for Lithium Iron Phosphate (LFP) batteries, which differ from two existing Lithium-ion battery options offered with Linkker buses (LTO and NMC batteries).

Omitting detailed comparisons between the three, LFP batteries are relatively cheaper, less toxic, and typically last longer as compared to other forms of Lithium-ion batteries. LFP batteries have also been widely adopted for electric buses, with the world’s leading electric bus manufacturers by sales volume (Yutong, BYD and Zhongtong) opting for LFP batteries.

Layout

From illustrations published by Linkker and ST Engineering, it can be seen that a single longitudinally-mounted Traction motor is mounted in place of the transmission, located at the rear left side of the bus. The Lithium-ion Batteries, Battery Management System (BMS), and Motor Control Unit are all mounted in the rear engine bay. The motor is also liquid-cooled, as can be seen from the pink coolant lines in the side profile diagram. These observations correspond with pictures published by the media.

The roof of the bus houses the air-conditioning unit and charging rails, which are compatible with the OppCharge opportunity charging interface. An inverted pantograph is used to quickly charge the bus during revenue service.

In total, the Retrofitted Electric Bus houses nine battery banks, with six units in the former engine compartment, and three more units on the roof.

Performance

According to specifications released by LTA, a 10-minute charge stores up to 75kWh of energy in the bus’ batteries, which is sufficient for up to 48km of range. Specification sheets indicate a full recharge time of 30 minutes, and up to 130 km of range on a full charge, depending on operating scenarios.

As part of the retrofitting works, the centre pole at the entrance has been removed to allow easier access for passengers travelling with open strollers.

3 thoughts on “ST Engineering Retrofitted Electric Bus (MAN A22)

  • 21 January 2020 at 6:54 PM
    Permalink

    Just saw on PIE, seems like it can actually drive

    Reply
  • 3 January 2020 at 8:01 AM
    Permalink

    Wonder why they removed the MAN badge?Or simply just put ST

    Reply
    • 1 April 2020 at 4:25 AM
      Permalink

      MAN says if you do “significant” (e.g. this one) modifications to their buses without their approval, all MAN emblems must be removed.

      Reply

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